In my seemingly neverending quest to do things at least three times on this car, I just finished up the battery relocation project.
Here's the way things have gone throughout this project (I think some of you have been down this path too?)
1) First, I pay to have work done
2) Then, I redo the work I paid for so it's halfway safe & acceptable quality
3) Then I redo my own work to get it the way I really wanted it to begin with
I think I'm at the third stage now with this battery relocation.
Here are the battery cables that I paid to have "soldered":
Pretty ugly, eh? Obviously they're not well soldered, and I'm guessing that the shop probably tried to use a soldering iron, or didn't have a large enough torch, didn't prepare the cables well, used the wrong size lugs, etc. You name it, they screwed it up. To make matters worse, when they failed at the soldering, they tried to smash the connector in a vise to finish it off, then covered their tracks with heat shrink. If the positive cable hadn't been done so poorly, and hadn't had that little dogleg in it, I probably wouldn't have noticed. But as soon as the heat shrink came off, I knew I had problems.
These are the ends I cut off, and on the right is an end that I soldered, using a proper sized torch, and the right size lugs with their own solder & flux pellets. I also cleaned the cables thoroughly before soldering, and melted some rosin flux on them to be sure I'd get a good joint. Soldering big cable terminals isn't exactly a snap to do, but it sure ain't rocket science either:
So here's the finished product, properly soldered, with heavy duty heat shrink tubing, and terminated on the batteries. That dohickey with the round knob on the negative side is a battery disconnect switch:
Here's the hatch access:
And covered (that coiled cable with the Weatherpack connector is a quick connect setup for a battery charger. I wound up putting that in plastic loom, which really improved its looks.):
Next stop, back to the upholstery shop for some new hatch carpet