Mr Brady is on the money , I used to build pipes for VFR400R's , a 400cc 360 degree V4 , the first underseat system I built was exactly right !!
More fluke than anything , the primary headers where 20" long then the pipe diameter stepped up about 20 % this step up was for the mandrel bends I could get off the shelf , the secondary length was about 18" , again correct just by chance then the pipe pipe diameter stepped up about 20 % again to go into the twin mufflers which where 50mm straight through the guts , this fooled the engine into thinking the gases had gone to open air , this worked from 5800 RPM all the way to 14,000 RPM , unknownly we had got it spot on .
When we did the same to a mates VFR750 we got it completely WRONG !!
Being a 750 his engine worked from about 4500 RPM to 9500 RPM and redline was 11000 RPM , after we fitted the new underseat system it had a Huuuuge hole through to 9000 RPM and then it went mental !!
Up the top it had 10 more HP than the standard specs , but what a hole , this is when we went and talked to a guy who builds race headers for all kinds of things after he's done all the calculations , he asked for cam timing , duration , the redline and port sizes and the capacity and what area of the rev range we needed the engine to work and of course being a bike we said mid-range .
This is when we learnt about primary header size and length , secondary size and length and how to " fool " the engine into thinking something different had happened to the systen due to the size of the pipe .
And the number one god VELOCITY !!
As I can't buy a semi decent set of Tri-Y's for my Celsior I will make my own and low down and mid-range will be the target , primary header size will not be bigger than 1.5" [ 38mm ] and might even be the next size down 35.8 mm , gotta keep that velocity up !!
People tend to think that bigger is better and this is not the case .